Rod Building Supplies, Cork Shives, Cork Handles, Cork Handle Filler & Cork Adhesive.

Rod Finishing Motors,

FLex Coat CSC Supplies. Best Flex Coat Price on the Internet!.

Postage rates recently have risen again! Post & Packing on all orders large or small is now £3.95. If the order is small enough in dimension and can be flat packed to enable it to go through the 19mm high Royal Mail Letterbox Guage

you will be refunded £1.50 via PayPal.

If ordering by post, Please make cheques payable to D. Norwich and send  your order to:

David Norwich.

Hillside Works, Fountainhall,

Nr Galashiels. Selkirkshire.

TD1 2SU SCOTLAND. U.K.

 

All the products we offer are guaranteed to be the same high quality professional grade products we use when building David Norwich rods and blanks.

Enquiries Telephone: 01578760310    Email: sales@davidnorwich.com  

 


         

Best Quality "specie cut"*Lathe Turned Super Grade Cork Trout Handles.

All handles are built in my workshop to the same high standard as those used on my EV5 and EV3 v.4 Saltwater Fly Rods

Please allow 7-10 days for delivery for all handle orders.

(1) ULTRAFINE length 6.25” ( 158mm) Bore 5/16" (8mm)

(11)  REVERSE HALF WELLS Length 6.50" (165mm) Bore 5/16" (8mm)

(111)  FULL WELLS Length 6.75"(168mm) Bore 5/16" (8mm)

Fighting butt section not included. The fighting butt prices are listed in the buying menu.

 

(1111)  FULL WELLS WITH DURA CORK END REINFORCEMENTS

Length 7.25"(178mm) Bore 5/16" (8mm)

Fighting butt section not included. The fighting butt prices arelisted in the buying menu.

  A Cork Oak Tree

 

Super Grade is a dense "Specie Cut" low void cork that builds up into a solid high quality long lasting handle. I buy my cork direct from the grower. The grade of cork from the trees in this area of Portugal is of a very high quality. Each cork is individually hand picked to give you a handle of the highest quality for your fly rod build.

* Specie is harvested and cut differently from regular rod handle cork. Specie is cut across the grain to take account of the natural growth compression of the tree. This type of cut gives a much firmer, longer lasting cork handle than regular random cut cork from the bark.

 

Order Code Handle- Super Grade (Shape) £17.75 

 

Order Code (Fighting Butt 1.5") £6.99

Choose your handle shape or fighting butt from the menu.  If you need a longer fighting butt section, email me the details of the size required and I will give you a price. for the part.

 


Handles Bored to suit your Rod Blank. Cork handles can be bored  to suit the diameter of your blank. The standard bore supplied is 5/16" (8mm)

The Maximum size we can bore a trout handle is 12mm. Note: We can't offer a bore smaller than 5/16"(8mm.)

Order Code.  Bore.  

Add £ 1.49 to the handle price and please state bore size required in your order email if not using PayPal as your payment method.

 

Bore size required

 



Duracork Handle End Reinforcements & Inlays.

Ideal for use on high wear points such as the high wear section under your thumb or the extreme ends of the handle. We supply all of our EV3 v.4 Flats Hunter saltwater fly rods as standard with duracork reinforcement at both ends of the handle..

 

 

 

Order Code.   Handle-Inlay. Add £1.99 per section to handle prices.

 

INLAY

 

 


Handle Reel Seat Inletting.

Handle is recessed to accept the top reel hood on Norwich Reel Seats.

We can also recess handles for most makes of reel seats. Please supply the relevant  O.D. of the reel seat hood & depth dimensions before ordering and we will advise you of any extra cost. Note the maximum inlet bore available on any handles is 22.5mm.

Email Order Code.  Inlet. £1.99

 

 

 

INLET

 


Cork Shives

 

Super Grade Cork Shives-

 

Super Grade is a very high quality low void cork that builds up into a high quality solid long lasting handle. Each cork is hand selected so you get the very best cork for your fly rod build.

 

1 1/4" dia. 1/2 " wide. 1/4" (8mm) bore.

Code.  Cork-Super Grade   £1.21 each. Order Code Super-Shive

 

 

 

 

  Please select the quantity required from the drop down menu.

 

 

 


Grade "AA" Cork.

Grade "AA"cork. These are very high grade corks that didn't make the Supergrade selection. These are still very good quality. Better than that used on some expensive U.S.A sourced fly rods. These are not sorted to be of the highest quality and will have a few more natural voids than the Super grade cork shives.

1/4" dia. 1/2 " wide. 1/4" (8mm) bore.

Order Code.  Cork-Grade AA   £0.95 each. 

Please select the quantity required from the drop down menu.

 

 

 


PU Polyurethane Cork Adhesive.                                                            

 

The best glue you will ever find for assembling cork sections or for fitting handles. Sands very well with no hard glue joints as happens with most epoxy glues. Expands it's volume on contact with the materials you intend to bond. Ideal building up preformed handles from individual shives. Ideal for fitting pre formed handles.* You will have no more loose or creaking cork on your fly rod "ever," if you use this glue.

INSTRUCTIONS FOR USE - IMPORTANT PLEASE TAKE NOTE:  This adhesive must be used very sparingly. This industrial grade polyurethane glue has a higher expansion volume than regular polyurethane glues. Very little is needed to do the job. It is advisable to glue together a few test pieces of scrap cork or wood to see how the glue expands in use before committing glue to the finished handle project. Apply the glue sparingly to one surface only, then lightly clamp or keep pressure on the glued parts for at least 1 hour till it sets. The full cure time depends on the temperature, the moisture content of the pieces being glued, and the humidity of the air in the room where you are working.

TIP - For long term storage after use, squeeze the bottle to eliminate as much air as possible, then screw the cap home firmly and store upside down.

 

 

20 ml bottle. Contains enough for about 10 trout rod handles or more. Order Code.   PUCorGlu-20    £2.99

 

* A customer recently made an enquiry about this glue: "Will this adhesive damage the blank as it expands?"

The glue will bond to the solid blank surface, but although it has a high expansion rate, it can't penetrate the blank. It will only expand along the lines of least resistance - which is any gaps between the cork and the blank & any crevices in the cork.

"David,  Just to say thanks for all your very sensible advice.  The glue is extraordinary stuff,  foaming away all over the place, and I enjoyed myself no end gluing wine bottle corks to each other.  The end result is a rod handle which is very firmly attached, so thanks again for your help.

Best,  Henry "

 


Cork Filler.

 

For filling crevices or voids in cork handles. This is my own formula which has evolved by trial and error over a number of years to be the best available. The colour and consistency matches most cork grades perfectly. Apply with a thin knife blade or plastic spreader and press into any voids. Allow to dry for several hours then sand smooth. Deep fissures may need two applications. It is solvent based so is best use in a well ventilated room. Fit the cap immediately after use to prevent it going hard. Can be easily reconstituted and thinned with acetone or cellulose thinners.

A tub of filler goes a long way and contains enough for at least 10-15 rod handles. 

Note: When you open the bottle you may find a small puddle of thinners sitting on top of the filler. Before we post the filler out, we top the container up with a small amount of thinner so that the filler gets to you in good usable condition. Before use just mix the thinner in with the filler and apply as described.

 

" Hi David,  This is the best cork filler I have came across. I've tried all the usual options like sanding cork and then mixing it with Arldite or PVA glue.  It fills the holes, but it just doesn't look right. This stuff I got from you blends in so much better than those makeshift remedies. Thanks,  John ."

Order Code. CorFil   20ml tub. £3.99

 

 

CORK FILLER

 


Custom Made Self Adhesive Rod Decals

 


 

 


Masking Tape

25 metre rolls 25mm wide.

No rod builder should be without masking tape. Masking tape is ideal for building up reel seat arbours on your rod blank to centralise your reel seat before mounting. Also Ideal for holding your guides in place for whipping or for a quick fitting of a test ring set. Low tack, low residue.

Tip: To obtain thinner strips for holding on your guides lay a strip on a hard gloss surface such as a mirror then cut with a razor blade to the desired width using a ruler as a guide.

Email Order Code.  MTape    £1.59 per roll.

 


Rod Finishing Motors.

33 rpm and 5-6 rpm

* Please take time to read the disclaimer highlighted in red text below*                                  

 

 

 

These are ideal little motors with which to make your own bench mounted rod finish setup. These have a High torque and are constantly rated for extended use. Dimensions are 50mm diameter, 20mm depth. Twin mounting lugs for use with 4mm threaded bolts. The drive shaft is 5mm diameter10mm long with a 3mm hole drilled through the shaft. Rated for 220-240volts. 50/60hrtz. 4 watts. The direction of rotation can be altered by reversing the polarity of the 50cm long connecting wires. Availible in two speeds. 33rpm and 6 rpm.

 

 

 

 

Tip 1: Check that the job is set up level properly with a spirit level laid on the rod shaft. Setting the rod pefectly horizontal lets your finish flow out and level properly while it sets and prevents any build up at one end of the wrap as can happen if the rod shaft is sitting at a slight angle.

Tip 2: Rather than plugging your rod finishing lathe straight into the mains socket. Plug your rod lathe into a 13amp 24 hour timer during the first hour then set it to switch off once the rod is dry. Depending on your ambient temperature, around 6-8 hours to switch off time is about right for safe firming up of Flex Coat & most other makes of two part rod finishing polymers.

Email Order Code: RodMotor 33.   £9.39 each **

 

Email Order Code: RodMotor 5/6.   £9.39 each **  

 

MOTOR

 

A few customers have enquired about a chuck to fit the output shaft on these motors. A chuck isn't really an essential if you are building a rod from scratch. The simplest way to fit a rod blank to the shaft is a wrap of masking tape over both. A slightly more sophisticated, yet still simple method is to source a piece of rubber tubing that is a firm push fit over the shaft. You then push the blank into the tubing. If you need a larger bore tube, source tubing that will fit over the first tube and so on to increase the bore.... This really only works if you are building a rod that requires you to fit the reel seat last once the varnish work and coating is finished. I build all my single handed fly rods this way - The reel seat is fitted and then aligned with the guides last. This method is far easier than trying to wrap a rod and then line the guides up to an already fitted reel seat.

 

**N.B. These motors are purchased and assembled into rod finishing units at your own risk. Buying and using these motors for this purpose assumes that the buyer has the competence and necessary electrical skills to assemble these motors into a unit fit for the purpose intended as detailed in the description above.

David Norwich accepts no liability for any accidents caused through incorrect assembly or use of these motors. By buying one of these motors you are accepting and agreeing with these terms.

 

 


Rod Whipping Threads. 

 

 

I only offer the threads we have found to be top quality. These are the same the threads we use for our own rods and repair work.

All have beautifully saturated colours that can be left untreated and coated with your rod finish to obtain a rich translucent shade, or can treated with my colour preserver to preserve the original brilliance.

I don't stock NCP or Stay True treated threads as these threads -to my eye anyway, have an unpleasant unnatural opaque appearance. Use my colour preserver on your threads and you will get a much nicer looking natural thread colour and also an improved resin saturation. All the nylon threads listed have a tight fray free weave.

 

Size ‘A’ Fine for Trout Rods : 100 yds. spools. Size ‘C’ Medium for Salmon Fly Rods, Sea or Spinning Rods.

 

 

 

 

Colours available:

Top row: Mocha (chestnut brown), Sea Foam (off white) Grey.

Middle row:  Midnight Black, Light Blue, Royal Blue, Cobalt Blue (a darker blue)Purple.

Bottom row: Cherry Red (scarlet),  Ruby Red (same as Gudebrod garnet),  Yellow, Green, Evergreen (darker green), Tan (very light brown) 

 

Email Order Code.    WThread-A FINE (Add Colour)    100 yard spools. All £ 2.49 per spool.

Choose the colour and grade required from the drop down menus.

21/1/13

"C" GRADE RUBY RED IS OUT OF STOCK

"C" GRADE BLACK IS OUT OF STOCK

"C" GRADE COBALT BLUE IS OUT OF STOCK

"A"  GRADE GREY IS OUT OF STOCK

MENU 1

 

 

MENU 2

MENU 3

N.B. Info for long time Gudebrod thread users:- A grade is the same guage as A grade Gudebrod. C grade is the same guage as Gudebrod D grade.


Metallic Rod Whipping.

 

Colours available: 

                                       

Top row: Green, Red, Blue.

Bottom row: Silver, Gunmetal, Gold, Old Gold

Fine guage for forming tipping wraps or decorative highlights on the rod shaft.

 

 

 

 

Email Order Code.    WThread-Met  (Colour) All £ 3.45 per 100yd spool.

 


Razor Blades.

Super sharp hard spine safety blades for cutting or trimming your rod whipping thread.

A really sharp blade is essential if you want to make a good job of your rod whipping.

Email Order Code.    RazB5     £1.20 per Five.

Email Order Code.    RazB10   £1.81 per Ten.

 

 

 

Choose the Qty

 

 


New!

Razor Blade Holder.

Turns a standard hard back razor blade into a multi-purpose tool. This neat little holder gives you a better grip of the blade which allows you to see the area you are trimming more clearly. Turns a razor blade into a mini scraper. We use dulled cast off blades that have been used for thread trimming in the holder to strip of old finish from rods we renovate. The blade clips in or out easily and can be reversed for safety and carried in your pocket.

Email Order Code.    RazHold     £2.99 each. Includes one blade.

 

 

 

 

Razor Blade Holder

 


 

FLEX COAT SCS Professional Standard Epoxy Rod Wrap Finish.
New Value 200ml Trade Pack Size added!

New latest UV resistant ultra clear flexible formula. Out performs all other polymer two-part whipping finishes.

 

Can be applied in one or two coats. 6 cc of mixed resin is enough to coat all the whippings

on a 10ft fly rod.

No instructions are included with this product. Full instructions can be read by clicking here

Comprises of one bottle of Flex Coat Resin A and one bottle of  Flex Coat Resin B.

Re-bottled from bulk with no fancy packaging or labelling to keep the price at a low level.

Clean your brushes with cellulose thinners.   CLICK FOR A USEFUL FLEX COAT "HOW TO USE IT VIDEO".

Tip: If the whipping or wraps on the rod you are building requires a flat low profile finish, apply Flex Coat in two coats. Apply the first coat thinly and allow the resin to soak in thoroughly. Remove any excess build resin up with a dry brush. Allow to dry and then apply a second thin top coat.

Please see these useful 33 & 6 rpm motors for building your own inexpensive rod finishing lathe.

 

 

 

Email Order Code. FC60      £7.79

Email Order Code. FC100    £10.89

Email Order Code. FC200    £18.99

 

FLEX COAT

 


Brushes

 

Good quality pig bristle brushes for applying your rod or wrap finish.

Three sizes. 1/8", 1/4" & 1/2"

Cellulose thinners or acetone is ideal for cleaning your brushes after use.

 

 

 

 

Order Code.  Brush-1/8"      £0.51

Order Code.  Brush-1/4"      £0.51

Order Code.  Brush-1/2"      £1.10

Order Code.  Brush-Pack      £2.00

BRUSHES


CUSTOM MADE SELF ADHESIVE DECALS.

Click For Information on Custom Made Self Adhesive Rod Decals

 


Postage rates have risen again recently! Post & Packing on all orders large or small is £3.95. If the order is small enough in dimension (example a tip ring or set of snake guides) and can be flat packed to enable it to go through the Royal Mail Letterbox Guage you will be refunded £1.50 via PayPal.

If ordering by post, Please make cheques payable to D. Norwich and send  your order to:

David Norwich.

Hillside Works, Fountainhall,

Nr Galashiels. Selkirkshire.

TD1 2SU SCOTLAND. U.K.

 

Enquiries Telephone: 01578760310    Email: sales@davidnorwich.com   

 

 

 

EV5 Fly Rods    EV3 v.4 Saltwater Fly Rods   

Customers Comments    Sale Rods

 

 How To Order    David Norwich Rod Warranty & Optional Rod Warranty  

   

Performance Factor Explained

Some notes on fly line ratings and how to get the best performance out of your Norwich Fly Rod

   Rod Care Advice    Carbon Fly Rods. The Facts and the Fallacies

 David Norwich on YouTube      

The "Blog"- My occasional comments on Fly Fishing and rod making past and present

David Norwich Rod Making History        There Be Giants!.......A Parable for Our Time..

Pre 2010 Three Breaks Rod Warranty

links of interest to fly anglers

 

David Norwich.

Hillside Works, Fountainhall, Nr. Galashiels, Scottish Borders. TD1 2SU, SCOTLAND

TEL: 01578 760 310 

e-mail: sales@davidnorwich.com

 

Copyright David Norwich: 2013